Note: Basic pricing information can be found near the center of this page.
GENERAL ENGINEERING SPECIFICATIONS
- PUSH PULL CONTROLS
The part number indicates the configuration,
size, and length:
BI CPCS-CXXX(HT)-XXXX See Codes
Below: 1 2 3 4
1) CPCS: control, push-pull, clip
type sheath terminations, swivel ends. CPSDS: control, push-pull, stud
type sheath terminations, swivel ends. Other configurations are available
as required.
2) Sheath, 300 series CRES, .100
to .250 dia. as indicated.
3) HT suffix designates High Temp
version, HC for high compression.
4) Length of sheath, termination
to termination. Last digit is in tenths of an inch.
The C200 series sheath comes in
two configurations: Regular (no suffix): Nylon 11 liner, lubricated with
a wide temp. grease per MIL-G-81322. Maximum service temp. is 160 F, 240
F intermittent. May not be suitable for installations in engine bay. HT
suffix: Spring temper, CRES liner, lubricated with dry micro-size "MOLYKOTE".
Maximum service temp. of MDS is 700 F.
Minimum bend radius: (C200) 2 inches
(4 inches for HC version).
Minimum Yield Strength (C200):
500 lbs, tension. Maximum input load (compression): 60 lbs (100 lbs. for
HC).
All configurations of controls
exceed the performance requirements of MIL-C-62191, Control Assembly, Push-Pull.
Materials: 300 series CRES, liners
per above. All materials are 100% traceable.
Swivels: True ball and socket type,
+ 15 (ref) angular displacement.
Core studs: 10-32 and/or 1/4-28
UNF, class 2A fit. Other terminations on request.
Control life: 10,000 cycles minimum,
as demonstrated by test articles.
Inspection: All controls are proof
loaded sheath and core. All controls are inspected and reports are kept
on file for three years.
Push-Pull Controls:
We specialize in limited production,
special application controls. It is not at all unusual for us to make one
of something.The typical program is for about 30 sets per year, in four
different types. Most of our work has been aviation related.
Controls are available in a very
wide verity of sheath and termination combinations. Our cables have been
used for applications ranging from simple seat lock release to engine control.
We have some panel mount types available: 1/4 turn to lock, simple pull,
adjustable friction lock, also a panel mount fine pitch vernier - available
in 20, 28, and 32 TPI. It does not have a release button.
Sheath diameters range from .1
to .25. Cores available are solid spring temper, semi-rigid strand, or
flexible wire rope.
Available core terminations are
almost limitless; whatever you need, we will make it for you. The same
is true for the sheath terminations. We have drawings for about 500 different
type and sizes, ranging from simple threaded stud to hydraulic coupling
type.
Pricing: a one-of special using standard parts is going to be about $325. A special with non-standard fittings will be about $800.
Even if you need one special, call us. We don't turn away small jobs. We can provide controls with almost zero lost motion.
Here is a nice control termination: a 5/16-24 bulkhead fitting, an .082
core, and a 3/16 ball end. This control is all CRES, except for the
knob,
which is anodized Alum.
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